diff --git a/.github/workflows/update-icons.yml b/.github/workflows/update-icons.yml
index e505a326e..362d84e21 100644
--- a/.github/workflows/update-icons.yml
+++ b/.github/workflows/update-icons.yml
@@ -13,11 +13,11 @@ jobs:
     runs-on: ubuntu-latest
     steps:
       - name: Checkout
-        uses: actions/checkout@v6
+        uses: actions/checkout@v4
 
       - uses: pnpm/action-setup@v4
 
-      - uses: actions/setup-node@v6
+      - uses: actions/setup-node@v4
         with:
           node-version: "24"
           cache: "pnpm"
@@ -25,14 +25,28 @@ jobs:
       - name: Install dependencies
         run: pnpm i --frozen-lockfile --prefer-offline
 
-      - name: Install puppeteer
-        run: npx @puppeteer/browsers install chrome
+      - name: Install puppeteer chromium
+        run: node node_modules/puppeteer/install.js
+
+      - name: Pin puppeteer chromium path
+        run: |
+          CHROMIUM="$(node -e 'console.log(require("puppeteer").executablePath())')"
+          echo "Resolved Chromium: $CHROMIUM"
+          if [ ! -x "$CHROMIUM" ]; then
+            echo "::error::Chromium not found at $CHROMIUM after puppeteer install"
+            exit 1
+          fi
+          echo "PUPPETEER_EXECUTABLE_PATH=$CHROMIUM" >> "$GITHUB_ENV"
+
+      - name: Patch svgo-autocrop for CI
+        run: |
+          sed -i 's/Puppeteer\.launch()/Puppeteer.launch({ args: ["--no-sandbox", "--disable-setuid-sandbox"] })/' node_modules/svgo-autocrop/lib/Browser.js
 
       - name: Update icons
         run: pnpm --filter @shopware-ag/meteor-icon-kit run start
 
       - name: Create Pull Request
-        uses: peter-evans/create-pull-request@v4
+        uses: peter-evans/create-pull-request@v7
         with:
           commit-message: Update icons
           committer: Dennis Mader <${{ secrets.ICON_KIT__COMMITTER }}>
diff --git a/packages/icon-kit/src/index.ts b/packages/icon-kit/src/index.ts
index c316c0715..e8eb7e9c1 100644
--- a/packages/icon-kit/src/index.ts
+++ b/packages/icon-kit/src/index.ts
@@ -56,14 +56,16 @@ client
     spinner.text = `Optimized ${0} out of ${iconMap.size} icons`;
 
     const styling = [] as { name: string; width: string; height: string }[];
+    const failedIcons: { iconName: string; error: Error }[] = [];
 
     await PromisePool.for(Array.from(iconMap.keys()))
       .withConcurrency(25)
       .onTaskFinished((iconName, pool) => {
         spinner.text = `Optimized ${pool.processedCount()} out of ${iconMap.size} icons`;
       })
-      .handleError((error) => {
-        console.log(error);
+      .handleError((error, iconName) => {
+        logger.info(`Failed to process icon: "${iconName}"`, { error });
+        failedIcons.push({ iconName, error });
       })
       .process(async (iconName: string) => {
         const icon = iconMap.get(iconName);
@@ -143,6 +145,18 @@ client
         });
       });
 
+    if (failedIcons.length > 0) {
+      spinner.warn(
+        `Completed with ${failedIcons.length} failed icon(s) out of ${iconMap.size}:`
+      );
+      failedIcons.forEach(({ iconName, error }) => {
+        console.error(`  ✗ ${iconName}: ${error.message}`);
+      });
+      throw new Error(
+        `Sync failed: ${failedIcons.length} icon(s) could not be processed`
+      );
+    }
+
     spinner.text = "Finished writing icons to filesystem";
     spinner.text = "Creating stylesheet";