ci: pin the Rust toolchain (stable 1.96.0 + a pinned nightly), drop MSRV

.github/workflows/bench.yml

@@ -18,9 +18,9 @@ jobs:
         with:
           persist-credentials: false
 
-      - uses: dtolnay/rust-toolchain@stable
-
-      - uses: Swatinem/rust-cache@v2
+      - uses: actions-rust-lang/setup-rust-toolchain@v1
+        with:
+          rustflags: ""
 
       - name: Install protoc
         uses: arduino/setup-protoc@v3

.github/workflows/ci.yml

@@ -67,13 +67,13 @@ jobs:
       - uses: actions/checkout@v6
         with:
           persist-credentials: false
-      # dprint formats TOML + Markdown + Rust. The exec plugin shells out to
-      # rustfmt for Rust, so the toolchain (with rustfmt) must be on PATH first.
-      # Plugin versions/checksums are pinned in dprint.json, so output is
-      # deterministic regardless of CLI version.
-      - uses: dtolnay/rust-toolchain@stable
+      # dprint formats TOML + Markdown + Rust via its exec plugin, which shells
+      # out to rustfmt, so the toolchain must be present. setup-rust-toolchain
+      # installs it from rust-toolchain.toml (including the rustfmt component).
+      - uses: actions-rust-lang/setup-rust-toolchain@v1
         with:
-          components: rustfmt
+          cache: false
+          rustflags: ""
       - uses: dprint/check@v2.3
 
   check:
@@ -88,11 +88,7 @@ jobs:
         with:
           persist-credentials: false
 
-      - uses: dtolnay/rust-toolchain@stable
-        with:
-          components: clippy
-
-      - uses: Swatinem/rust-cache@v2
+      - uses: actions-rust-lang/setup-rust-toolchain@v1
 
       - name: Install protoc
         uses: arduino/setup-protoc@v3
@@ -116,17 +112,22 @@ jobs:
         with:
           persist-credentials: false
 
-      - uses: dtolnay/rust-toolchain@nightly
+      - id: nightly
+        run: echo "toolchain=$(cat .rust-nightly)" >> "$GITHUB_OUTPUT"
 
-      - uses: Swatinem/rust-cache@v2
+      - uses: actions-rust-lang/setup-rust-toolchain@v1
         with:
-          workspaces: fuzz -> fuzz/target
+          toolchain: ${{ steps.nightly.outputs.toolchain }}
+          rustflags: ""
+          cache-workspaces: fuzz -> fuzz/target
 
       - name: Install protoc
         uses: arduino/setup-protoc@v3
         with:
           repo-token: ${{ secrets.GITHUB_TOKEN }}
 
       - name: Check fuzz targets
-        run: cargo check
+        env:
+          NIGHTLY: ${{ steps.nightly.outputs.toolchain }}
+        run: cargo "+$NIGHTLY" check
         working-directory: fuzz

.github/workflows/demo-e2e.yml

@@ -21,9 +21,9 @@ jobs:
         with:
           persist-credentials: false
 
-      - uses: dtolnay/rust-toolchain@stable
-
-      - uses: Swatinem/rust-cache@v2
+      - uses: actions-rust-lang/setup-rust-toolchain@v1
+        with:
+          rustflags: ""
 
       - name: Install protoc
         uses: arduino/setup-protoc@v3

.github/workflows/docs.yml

@@ -35,14 +35,17 @@ jobs:
           persist-credentials: false
 
       - name: Install Rust nightly (required by cargo-doc-md)
-        uses: dtolnay/rust-toolchain@nightly
-
-      - name: Install Rust stable
-        uses: dtolnay/rust-toolchain@stable
+        uses: actions-rust-lang/setup-rust-toolchain@v1
+        with:
+          toolchain: nightly
+          cache: false
+          rustflags: ""
 
-      - uses: Swatinem/rust-cache@v2
+      - name: Install Rust (pinned in rust-toolchain.toml)
+        uses: actions-rust-lang/setup-rust-toolchain@v1
         with:
-          shared-key: docs
+          rustflags: ""
+          cache-shared-key: docs
 
       - name: Install protoc
         uses: arduino/setup-protoc@v3

.github/workflows/fuzz.yml

@@ -22,11 +22,14 @@ jobs:
         with:
           persist-credentials: false
 
-      - uses: dtolnay/rust-toolchain@nightly
+      - id: nightly
+        run: echo "toolchain=$(cat .rust-nightly)" >> "$GITHUB_OUTPUT"
 
-      - uses: Swatinem/rust-cache@v2
+      - uses: actions-rust-lang/setup-rust-toolchain@v1
         with:
-          workspaces: fuzz -> fuzz/target
+          toolchain: ${{ steps.nightly.outputs.toolchain }}
+          rustflags: ""
+          cache-workspaces: fuzz -> fuzz/target
 
       - name: Install protoc
         uses: arduino/setup-protoc@v3
@@ -40,4 +43,7 @@ jobs:
         run: cargo binstall --no-confirm --locked cargo-fuzz
 
       - name: Run ${{ matrix.target }}
-        run: cargo fuzz run --target x86_64-unknown-linux-gnu ${{ matrix.target }} -- -max_total_time=300
+        env:
+          NIGHTLY: ${{ steps.nightly.outputs.toolchain }}
+          TARGET: ${{ matrix.target }}
+        run: cargo "+$NIGHTLY" fuzz run --target x86_64-unknown-linux-gnu "$TARGET" -- -max_total_time=300

.github/workflows/release.yml

@@ -64,9 +64,11 @@ jobs:
           fi
           echo "version=${VERSION}" >> "${GITHUB_OUTPUT}"
 
-      - uses: dtolnay/rust-toolchain@stable
+      - uses: actions-rust-lang/setup-rust-toolchain@v1
         with:
-          targets: ${{ matrix.target }}
+          target: ${{ matrix.target }}
+          cache: false
+          rustflags: ""
 
       - name: Install protoc
         uses: arduino/setup-protoc@v3

.rust-nightly

@@ -0,0 +1 @@
+nightly-2026-06-04

Cargo.toml

@@ -19,7 +19,6 @@ version = "0.1.1"
 edition = "2024"
 license = "Apache-2.0"
 repository = "https://github.com/Firma-AI/openfirma"
-rust-version = "1.88.0"
 
 [workspace.lints.clippy]
 pedantic = { level = "deny", priority = -1 }

Makefile

@@ -60,9 +60,9 @@ deny:
 
 check: fmt lint test build audit deny
 
-# Requires nightly: rustup toolchain install nightly
+# Pinned nightly lives in .rust-nightly (cargo-fuzz requires nightly).
 fuzz-check:
-	cd fuzz && cargo +nightly check
+	cd fuzz && cargo +$(shell cat .rust-nightly) check
 
 bench:
 	cargo bench --workspace --no-fail-fast

crates/firma-authority/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Mini Authority — policy loading, capability issuance, and gRPC streams for Firma OSS"
 
 [dependencies]

crates/firma-config/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Platform config-path discovery for the firma CLI"
 
 [lints]

crates/firma-core/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Shared types, capability tokens, Cedar wrapper, and error types for Firma OSS"
 
 [dependencies]

crates/firma-demo-fixture/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Deterministic ALLOW/DENY fixture server and CI driver client for the Firma demo"
 
 [lints]

crates/firma-demo-tui/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 
 [[bin]]
 name = "firma-demo-tui"

crates/firma-grpc-interceptor-proto/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Protobuf/gRPC definitions for the Firma interceptor hook (agent to sidecar)"
 
 [dependencies]

crates/firma-proto/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Protobuf/gRPC service definitions and generated code for Firma OSS"
 
 [dependencies]

crates/firma-proto/src/client.rs

@@ -59,7 +59,7 @@ pub fn build_channel(
         .connect_timeout(connect_timeout)
         .keep_alive_timeout(Duration::from_secs(30))
         .http2_keep_alive_interval(Duration::from_secs(30))
-        .tcp_keepalive(Some(Duration::from_secs(60)));
+        .tcp_keepalive(Some(Duration::from_mins(1)));
 
     match scheme.as_str() {
         "https" => {

crates/firma-run/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 
 [lints]
 workspace = true

crates/firma-run/src/proxy_bridge.rs

@@ -810,12 +810,7 @@ fn find_crlf(buffer: &[u8]) -> Option<usize> {
 #[cfg(test)]
 mod tests {
     use std::collections::BTreeMap;
-    use std::io::{Read, Write};
-    use std::net::{SocketAddr, TcpListener, TcpStream};
-    use std::time::Duration;
 
-    #[cfg(unix)]
-    use super::HostBridgeHandle;
     use super::{BodyKind, append_missing_headers, find_header_terminator, parse_request_metadata};
 
     #[test]
@@ -874,14 +869,27 @@ mod tests {
         let meta = parse_request_metadata(req).expect("metadata");
         assert_eq!(meta.body, BodyKind::Chunked);
     }
+}
+
+// The bridge spins up real TCP listeners and only exists on the non-structural
+// (macOS) path, so these tests are Unix-only and grouped here to keep the
+// platform gate on the module rather than on each test and import.
+#[cfg(test)]
+#[cfg(unix)]
+mod host_bridge_tests {
+    use std::collections::BTreeMap;
+    use std::io::{Read, Write};
+    use std::net::{SocketAddr, TcpListener, TcpStream};
+    use std::time::Duration;
+
+    use super::HostBridgeHandle;
 
     /// Verifies that `HostBridgeHandle` injects `x-firma-session-id` into a
     /// plain HTTP request routed through the bridge.
     ///
     /// This is the regression test for FIR-213: on macOS (non-structural path)
     /// the bridge was never started, so the sidecar received an empty
     /// `session_id` and denied every request.
-    #[cfg(unix)]
     #[test]
     fn host_bridge_injects_session_id_into_http_request() {
         // ── upstream mock ──────────────────────────────────────────────────
@@ -951,7 +959,6 @@ mod tests {
 
     /// Verifies that `HostBridgeHandle` injects `x-firma-session-id` into the
     /// CONNECT request that Claude Code issues for HTTPS destinations.
-    #[cfg(unix)]
     #[test]
     fn host_bridge_injects_session_id_into_connect_request() {
         let upstream_listener = TcpListener::bind("127.0.0.1:0").expect("upstream bind");
@@ -1013,7 +1020,6 @@ mod tests {
 
     /// Verifies that an existing `x-firma-session-id` header is not
     /// duplicated when the client already carries one.
-    #[cfg(unix)]
     #[test]
     fn host_bridge_does_not_duplicate_existing_session_id() {
         let upstream_listener = TcpListener::bind("127.0.0.1:0").expect("upstream bind");

crates/firma-sidecar/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "HTTP proxy sidecar with enforcement pipeline for Firma OSS"
 
 [features]

crates/firma-sidecar/src/local_exec/endpoint.rs

@@ -135,7 +135,7 @@ impl LocalExecEndpoint {
         let store_for_pruner = self.handler.token_store();
         let prune_cancel = cancel.clone();
         tokio::spawn(async move {
-            let mut interval = tokio::time::interval(Duration::from_secs(60));
+            let mut interval = tokio::time::interval(Duration::from_mins(1));
             loop {
                 tokio::select! {
                     () = prune_cancel.cancelled() => break,
@@ -375,7 +375,7 @@ mod tests {
         let socket_path = tmp.path().join("test-local-exec.sock");
         let config = LocalExecHandlerConfig {
             default_action: action,
-            token_ttl: Duration::from_secs(60),
+            token_ttl: Duration::from_mins(1),
             retry_after_ms: 500,
         };
         let handler = LocalExecHandler::new(config);

crates/firma-sidecar/src/local_exec/handler.rs

@@ -466,7 +466,7 @@ mod tests {
     fn config(action: DefaultAction) -> LocalExecHandlerConfig {
         LocalExecHandlerConfig {
             default_action: action,
-            token_ttl: Duration::from_secs(60),
+            token_ttl: Duration::from_mins(1),
             retry_after_ms: 500,
         }
     }

crates/firma-sidecar/src/local_exec/token_store.rs

@@ -218,7 +218,7 @@ impl InMemoryTokenStore {
         Self {
             tokens: Mutex::new(HashMap::new()),
             ttl,
-            expiry_grace: Duration::from_secs(300),
+            expiry_grace: Duration::from_mins(5),
         }
     }
 
@@ -423,7 +423,7 @@ mod tests {
     use super::*;
 
     fn store() -> InMemoryTokenStore {
-        InMemoryTokenStore::new(Duration::from_secs(60))
+        InMemoryTokenStore::new(Duration::from_mins(1))
     }
 
     fn issue_token(store: &InMemoryTokenStore) -> String {

crates/firma-stack/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Process supervision and observability primitives for the firma stack"
 
 [lints]

crates/firma-stack/src/start.rs

@@ -91,7 +91,7 @@ fn spawn_stack_inner(cfg: &StackConfig, state_dir: &Path) -> Result<StackHandle>
     let auth_addr = read_authority_listen_addr(&cfg.config_file)?;
     std::fs::write(state_dir.join("authority.listen"), format!("{auth_addr}\n"))?;
     debug!(addr = %auth_addr, "waiting for authority TCP listen");
-    wait_for_tcp("authority", auth_addr, Duration::from_secs(60))?;
+    wait_for_tcp("authority", auth_addr, Duration::from_mins(1))?;
     info!(addr = %auth_addr, "authority listening");
 
     debug!(config = %cfg.config_file.display(), exe = ?exe, "spawning sidecar");
@@ -100,12 +100,12 @@ fn spawn_stack_inner(cfg: &StackConfig, state_dir: &Path) -> Result<StackHandle>
     let side_addr = read_sidecar_listen_addr(&cfg.config_file)?;
     std::fs::write(state_dir.join("sidecar.listen"), format!("{side_addr}\n"))?;
     debug!(addr = %side_addr, "waiting for sidecar TCP listen");
-    wait_for_tcp("sidecar", side_addr, Duration::from_secs(60))?;
+    wait_for_tcp("sidecar", side_addr, Duration::from_mins(1))?;
     info!(addr = %side_addr, "sidecar listening");
     debug!("waiting for sidecar CA material");
     wait_for_ca_material(
         &state_dir.join("generated-firma-ca"),
-        Duration::from_secs(60),
+        Duration::from_mins(1),
     )?;
     debug!("CA material present");
 

crates/firma/Cargo.toml

@@ -4,7 +4,6 @@ version.workspace = true
 edition.workspace = true
 license.workspace = true
 repository.workspace = true
-rust-version.workspace = true
 description = "Firma CLI for managing and running OpenFirma components"
 
 [[bin]]